Nitrogen cylinder filling plants enable customers to fill nitrogen cylinders for existing needs or to supply others.
Nitrogen cylinder filling plants provide a complete line of turnkey nitrogen cylinder refilling plants — with capacities from 10s-100s of cylinders per day that operate automatically. Nitrogen cylinder filling plants include a feed air compressor, feed air dryer, nitrogen generator, nitrogen compressor, cylinder evacuation pump, and a cylinder filling rack. Nitrogen cylinder filling plants delivers nitrogen at up to 2,200 psig (15,169 kPa or 151.6 barg) to a high-pressure manifold capable of filling up to 10 cylinders at a time
1.Parameter (Specification) of Nitrogen Cylinder Filling Plant manufacturer
| Model | Nitrogen Capacity | Power | Nitrogen Purity | Feed Air Pressure | Nitrogen Pressure |
| ZR-3 | 3Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-5 | 5Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-10 | 10Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-15 | 15Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-20 | 20Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-30 | 30Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-40 | 40Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-50 | 50Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-60 | 60Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-80 | 80Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-100 | 100Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-150 | 150Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-200 | 200Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-300 | 300Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-400 | 400Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-500 | 500Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-600 | 600Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-800 | 800Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-1000 | 1000Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
Remark: For more models and specifications please contact us.
PSA (Pressure Swing Adsorption) is an advanced gas separation technology, which has an irreplaceable position in the field of current on-site gas supply. PSA nitrogen generators use compressed air as raw materials and carbon molecular sieves (CMS) as adsorbents to get high purity nitrogen based on the principle, which is pressure swing adsorption under normal temperature.
In general, nitrogen cylinder filling plants use two parallel adsorption towers, which are automatically running with pneumatic valves controlled by PLC, alternatively, adsorb under pressure and regenerate without pressure, to separate nitrogen and oxygen, and get the final required high purity nitrogen gas continuously.
2. Flow Chart of Nitrogen Cylinder Filling Plant manufacturer
ZHONGRUI nitrogen cylinder filling plant can use a PSA nitrogen generator to generate nitrogen and refill nitrogen cylinders on site. PSA nitrogen cylinder filling plant produces high purity nitrogen gas directly from compressed air, after rising pressure to 150-200bar by nitrogen booster, can make nitrogen gas and refill into cylinders continuously.
Nitrogen cylinder filling plant is mainly composed of air compressor, air purification system, PSA nitrogen generator, nitrogen booster, cylinder refilling system and nitrogen cylinders.
3. Features of Nitrogen Cylinder Filling Plant supplier
1) Low energy consumption, stable performance, good adaptability and high efficiency. Oxygen capacity and purity can be adjusted.
2) Integrated skid-mounted design, easy and simple installation and operation, small occupation area.
3) Simple operation, intelligent control, can realize operating without worker.
4) Patent cylinder clamping device extends the service life of zeolite molecular sieve.
5) Adopt international famous brands pneumatic valves, to guarantee system continuous running.
6) With faults detection function, alarm and faults handling function.
7) Man-machine interface touch-screen, self-adaptive control for energy-saving, dew-point analyzer and remote DCS, etc. items are optional.
4. Applications and Support of Nitrogen Cylinder Filling Plant
1) Simple installation
2) Smooth operating with low noise
3) Strict quality management system
4) Superior equipment
5) Professional services
6) High-quality products
7) Variety types for selection
8) Competitive price
9) Prompt delivery
5. Shipment of Nitrogen Cylinder Filling Plant manufacturer
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