Nitrogen generators with cylinder filling produce gaseous Nitrogen from compressed air on-site and offer a cost-effective, reliable and safe alternative to traditional Nitrogen gas supplies such as cylinders or cryogenic liquid. Nitrogen generators with cylinder filling are available in standard models with capacity ranging from 0.27m3/hr to 60m3/hr at 99.9999% purity with cylinder filling pressures up to 200 Bars. The design is made for round-the-clock 24/7 operation. Each generator is equipped with an automatic start & stop function, enabling the generator to start and stop automatically according to the Cylinder consumption.
1.Parameter (Specification) of Nitrogen Generator with Cylinder Filling Manufacturer
| Model | Nitrogen Capacity | Power | Nitrogen Purity | Feed Air Pressure | Nitrogen Pressure |
| ZR-3 | 3Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-5 | 5Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-10 | 10Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-15 | 15Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-20 | 20Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-30 | 30Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-40 | 40Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-50 | 50Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-60 | 60Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-80 | 80Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-100 | 100Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-150 | 150Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-200 | 200Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-300 | 300Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-400 | 400Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-500 | 500Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-600 | 600Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-800 | 800Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
| ZR-1000 | 1000Nm³/hr | 0.1KW | 99.5-99.9995% | 0.8-1.0Mpa | 0.1-0.7Mpa |
Remark: For more models and specifications please contact us.
PSA (Pressure Swing Adsorption) is an advanced gas separation technology, which has an irreplaceable position in the field of current on-site gas supply.
PSA nitrogen generator with cylinder filling use compressed air as raw materials and carbon molecular sieves (CMS) as adsorbent to get high purity nitrogen based on the principle, which is pressure swing adsorption under normal temperature.
In general, use two parallel adsorption towers, which are automatically running with pneumatic valves controlled by PLC, alternatively adsorb under pressure and regenerate without pressure, to separate nitrogen and oxygen, and get the final required high-purity nitrogen gas continuously.
2. Flow Chart of Nitrogen Generator with Cylinder Filling
ZHONGRUI nitrogen generator with cylinder filling can use PSA nitrogen generator to generate nitrogen and refill nitrogen cylinders on site. PSA nitrogen generator produces high purity nitrogen gas directly from compressed air, after rise pressure to 150-200bar by nitrogen booster, can make nitrogen gas and refill into cylinders continuously.
A nitrogen generator with cylinder filling is mainly composed of an air compressor, air purification system, PSA nitrogen generator, nitrogen booster, cylinder filling system, and nitrogen cylinders.
3. Features of Nitrogen Generator with Cylinder Filling supplier
1) Low energy consumption, stable performance, good adaptability, and high efficiency. Oxygen capacity and purity can be adjusted.
2) Integrated skid-mounted design, easy and simple installation and operation, small occupation area.
3) Simple operation, intelligent control, can realize operating without worker.
4) Patent cylinder clamping device extends the service life of zeolite molecular sieve.
5) Adopt internationally famous brands of pneumatic valves, to guarantee the system’s continuous running.
6) With faults detection function, alarm, and faults handling function.
7) Man-machine interface touch-screen, self-adaptive control for energy-saving, dew-point analyzer and remote DCS, etc. items are optional.
4. Applications and Support of Nitrogen Generator with Cylinder Filling
1) Simple installation
2) Smooth operating with low noise
3) Strict quality management system
4) Superior equipment
5)Professional services
6) High-quality products
7) Variety types for selection
8) Competitive price
9) Prompt delivery
5. Shipment of Nitrogen Generator with Cylinder Filling
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